🇺🇸 USA-Made · 3D Scanning & Reverse Engineering · Ships Nationwide · PEEK · ULTEM · ABS · PETG · TPU · Carbon Fiber
Manufactured in Rockville, MD · Ships Nationwide

Send Us the Part.
We'll Build It Back.

Online 3D printing service : upload your STL for an instant quote, or ship us the part to scan and rebuild.

PEEK ULTEM ABS PETG TPU 95A Carbon Fiber PLA + more

Custom online 3D printing and reverse engineering for obsolete trim, custom gaskets, fixtures, and high-temp components. Upload a file for a live price, or send a physical part. Many polymers, multiple industrial printers, one shop from file to finished part. Manufacturing in Rockville, MD (no walk-in storefront).

✓ $20 minimum order
✓ 3-7 day turnaround
✓ Free shipping on instant-quote orders
⚡ Instant Estimate

Get Your Quote

Printing only · For scans, use Request a Scan Quote

🌑XS
✋S
🖐️M
📦L
500
Max Nozzle Temp (°C)
0.02
Scan Accuracy (MM)
6+
Polymers In-House
3-7
Day Turnaround
100
USA-Made Production (%)

The Right Polymer. Every Time.

From PLA prototypes to 500°C PEEK production, we run numerous engineering polymers across multiple industrial printers. Match the material to the job : not the job to the material.

PEEK

The Pinnacle

260°C continuous service, chemical resistant, biocompatible ISO 10993, replaces machined metal.

Tensile strength: up to 100 MPa

ULTEM (9085 & 1010)

Aerospace Grade

FAA FST compliant (9085), highest-temp PEI (1010), excellent dielectric, flame retardant.

Max service temp: 217°C

PPSU

Autoclave Ready

Sterilizable to 134°C, medical/dental, hydrolytic stability, impact resistant at high temp.

Impact strength: 690 J/m (Izod)

ABS

Automotive Grade

Impact-resistant, paintable, solvent-weldable. The polymer of choice for automotive interior trim, housings, and enclosures. Dimensionally stable and factory-matched for collision and restoration work.

Heat deflection: up to 98°C

TPU 95A

Flexible & Sealing

Rubber-like flexibility with excellent tear resistance. Custom gaskets, seals, grips, vibration dampeners, and protective sleeves. Prints precise where rubber can't.

Shore 95A · Elongation at break: 580%

Nylon CF (PA12-CF)

Lightweight Strength

Carbon fiber composite, high stiffness-to-weight, excellent wear resistance.

Flexural modulus: ~8,000 MPa
Also Print:
PLA PETG ASA PC Carbon Fiber Glass-Filled Metal-Filled ESD-Safe ...and more on request

End-to-End Additive Solutions

🖨️

Custom 3D Printing

On-demand production across numerous polymers, from rapid PLA prototypes to aerospace-grade PEEK. Multiple industrial printers, tight tolerances, nationwide shipping. $20 minimum order.

Get Instant Quote →
📐

Precision 3D Scanning

Blue-laser precision up to 0.02mm. Turn any physical part, even cracked or broken, into a clean, editable CAD file. Ideal for obsolete OEM parts, automotive trim, custom fixtures, and legacy tooling.

Start a scan quote →
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Reverse Engineering

Broken, discontinued, or one-of-a-kind? We scan it, engineer a parametric CAD model, and print it in the right polymer for the job. One vendor from digital to physical. Classic car trim to industrial fixtures.

Reverse engineer a part →
🧰

Surgical Instrument Trays

Built to your exact inside L × W × H in anodized aluminum, 304, or 316 stainless. Radiused corners, hand-carry cutouts, floor and side drains. Confirm your build, then pay. Delivery can take up to 2 weeks. Made in Rockville, MD.

See tray service → Configure & pay →
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AI Business Automation

Custom AI for small businesses: quote bots, inbox triage, lead capture, and scheduling. Agents handle most delivery; a human reviews exceptions. We build it and run it for you.

See AI Setup packages →
Need an instrument organizer in a size the catalog does not stock? Enter your L × W × H, choose aluminum, 304, or 316, confirm the build, and pay. Tray service overview → · Configure & pay →
Our high-temp parts are produced on a Vision Miner 22 IDEX V4, a 500°C industrial dual-extruder printer capable of PEEK, ULTEM, PPSU, and Nylon CF, running daily in our Rockville, MD facility. We're also an authorized dealer if you're looking to add one to your own shop. Learn more →
How It Works

Send Us the Part. We'll Build It Back.

Broken equipment part? Obsolete classic car trim? Custom gasket nobody else will make? Ship it to us. Five steps from your hand to a finished, installed replacement.

01

Ship It In

Mail the part to our Silver Spring mailing address (2227 Bel Pre Rd #240, Silver Spring, MD 20906). Manufacturing is in Rockville with no walk-in storefront. Call ahead if you want to scope the project in a 10-minute conversation.

02

We Scan

Blue-laser precision up to 0.02mm. Cracked, broken, or incomplete? We can usually reconstruct.

03

We Engineer

Scan data becomes a clean, parametric CAD model. Delivered as STEP, IGES, or STL : your choice.

04

We Print

Choose the polymer for the job. ABS for auto trim, TPU for gaskets, Carbon Fiber for structural, PEEK for high-heat.

05

You Get It Back

Shipped nationwide. Typical turnaround 3-5 business days for standard parts, 5-10 for complex assemblies.

Industry Solutions

Precision 3D Printing for Specialized Industries

From classic car trim to drone airframes to custom gaskets : if you need a polymer part, we will make it. $20 minimum order. NDA available. Ready for government and defense procurement.

🚗

Automotive Collectors & Collision Repair

Classic car trim, interior bezels, headlight brackets, emblem backings, console pieces, grille clips, mirror housings : anything discontinued, broken, or unavailable from the OEM. We scan your original (even damaged), reverse-engineer it, and print in automotive-grade ABS : ready for paint.

Scan the Broken. Print the Missing. →
🔨

Construction, Builders & Trades

Custom gaskets, specialty fittings, electrical enclosures, conduit adapters, mounting brackets, cable management, jigs, sensor housings. When the supply house doesn't stock it : or never will : we make it. $20 minimum order.

Custom Parts, $20 Minimum Order →
🚁

Drone Designers & UAS Engineers

Consumer, commercial, military, and R&D drone parts. Frames, motor mounts, payload bays, camera gimbals, and more : printed in PEEK, Nylon CF, ULTEM, and engineering polymers.

If You Design It, We Will Print It →
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Robotics Engineers & Designers

End effectors, actuator housings, sensor brackets, joint covers, and structural frames for industrial, R&D, university, and defense robotics programs. High-temp materials that survive real deployments.

From File to Functional →
🏭

Industrial & MRO

Replacement parts for obsolete equipment, custom fixtures, production tooling, prototypes. Break free from OEM backorders and predatory legacy-spare pricing. Scan the original : we'll keep your line running.

Beat the OEM Backorder →
🔬

Laboratory, R&D & Medical-Adjacent

Lab fixtures, sample organizers, custom equipment accessories, research prototyping. Polymer selection matched to application : from autoclave-ready PPSU to chemical-resistant PEEK.

Built for the Bench →

Common Questions

We run the full engineering polymer range on multiple industrial printers : including materials most print shops can't touch. On the high end: PEEK (aerospace, 260°C continuous service), ULTEM 9085 (FAA FST compliant), ULTEM 1010, PPSU (autoclave-ready to 134°C), and Nylon CF. For everyday production: ABS, PETG, PLA, TPU 95A, carbon-fiber reinforced, ASA, PC, and more. If you need a specific polymer we don't stock, we'll source it.
Printing tolerances depend on material and geometry, but we consistently hold tight tolerances appropriate for automotive trim, industrial fixtures, and functional replacement parts. For scanning, we capture up to 0.02mm (~0.0008") accuracy in blue-laser mode : more than precise enough for the vast majority of mechanical and industrial applications. If you need a specific tolerance called out, tell us in your quote request and we'll confirm feasibility.
Yes. We scan the original (even if cracked, broken, or missing pieces), reverse-engineer it in CAD, and print in automotive-grade ABS : the same polymer family used in factory interior trim. Paintable, solvent-weldable, and dimensionally accurate. Ideal for classic car restorations, collision shops needing obsolete parts, and one-of-a-kind builds.
Yes : we print TPU 95A, a rubber-like polymer with excellent tear resistance. Ideal for custom gaskets, seals, grips, dampeners, and vibration-reduction parts. Shore hardness 95A with ~580% elongation at break. Perfect for applications where off-the-shelf rubber won't fit.
Absolutely. Custom gaskets, electrical enclosures, conduit adapters, mounting brackets, sensor housings, jigs, templates, cable management : whatever the supply house doesn't carry. $20 minimum order. Send us dimensions or a photo and we'll quote it.
Yes : this is one of our most common jobs. Classic car trim, discontinued equipment components, legacy tooling, one-off fixtures. We use blue-laser scanning up to 0.02mm accuracy to capture the original (even if cracked or partially missing), reverse-engineer a parametric CAD model, and print the replacement in the optimal material : ABS for auto interior, TPU for gaskets, carbon fiber for structural, PEEK for high-heat. Ship us the original or a good photo set to start a quote.
Scan range is 5mm to 4,000mm : from small clips to full vehicle panels. Print envelope up to 400mm+ on single prints across our industrial printer fleet. Larger parts are printed in sections and precision-assembled.
DC Additive Pros has direct experience supporting government and defense procurement. We work directly with contracting officers and procurement teams. NDA available : contact us at info@dcadditivepros.com to discuss your requirements.
Simple scan or print: 2-3 business days. Standard jobs: 3-5 business days. Scan-to-part with complex geometry: 5-10 business days. Rush orders available for +25%.
Open the Upload STL instant quote tool on this page (#dcap-tool). Upload your model, preview it in 3D, choose material and quantity, and get a live price in seconds. Free shipping is included on instant-quote orders; minimum order is $20. For scan-to-part jobs or complex CAD, use Request a Scan Quote or call us directly : we'll give you a firm quote within one business day.
Mail physical parts to our Silver Spring mailing address: 2227 Bel Pre Rd #240, Silver Spring, MD 20906. Manufacturing happens in Rockville, MD : there is no customer storefront or walk-in retail at the manufacturing location. Prefer to talk it through first? Call 240-513-8989 and we'll scope the project in a 10-minute conversation before you ship anything.
Upload your STL, OBJ, 3MF, PLY, or AMF to the live quote tool on this page (#dcap-tool). Preview the part, choose material and quantity, and see a live price. Free shipping is included on instant-quote orders. Minimum order is $20. A real person reviews every file before it prints.
Free shipping is included on instant-quote orders. The minimum order is $20. Tax may be calculated at checkout from your address.
Get In Touch

Let's Build Something Together

Call, text, email, or send us a message below : we respond within one business day.

📞

Call Us

240-513-8989

Mon-Fri, 9am-5pm ET
💬

Text Us

240-513-8989

Fastest response for quick questions
📧

Email

info@dcadditivepros.com

For files, specs, and project details
📍

Ship To

Rockville, MD

Exact address provided on request

Send a Message

Ready to Build What Others Won't?

From classic car trim to PEEK aerospace parts to custom gaskets: scanned, engineered, printed, shipped. One vendor, numerous polymers, made in Rockville. Reach out and we'll respond within one business day.

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Follow @DCAdditivePros and receive 5% off your first order. DM us proof of follow with your order to claim your discount.

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With Build & Ship, you bring the design and we manufacture your product and ship it under your brand. On-demand 3D printing with blind white-label shipping, a $20 minimum order, and 2 to 4 business day turnaround, made in Rockville, MD by a US shop that never competes with you.

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On-demand 3D printing with a real person behind every order. Upload your model for an instant price, then we print it and ship it — to your door or blind-shipped under your brand. No farm, no queue, $20 minimum order.

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    This is an instant price. Free shipping is included on instant-quote orders. Tax may be calculated at checkout from your address. Minimum order is $20. A real person reviews every file before it prints, and we contact you if anything looks off. Selling on Etsy or Shopify? Bulk and recurring orders may qualify for volume pricing. Contact us and we will beat the calculator. Call or text 240-513-8989. We do not print firearms, firearm components, or weapons of any kind.